PCD
wire drawing die blanks are polycrystalline diamond products produced
under very high temperature and ultra-high pressure, diamond powder and
a few metal catalysts (Cobalt) sintered together with diamond-to-diamond bonding. They have not only high wear resistance,
hardness and thermal conductivity but also high mechanical strength and
tenacity. Our diamond die blanks are a unique product to draw a wide
range of wire such as copper, aluminum, nickel, stainless steel and etc.
We have two series of diamond wire drawing die blanks: Self- Supported Series
and Tungsten Carbide Supported Series. They are available in 5 grades of
grain size: 3 micron, 5 micron, 10 micron, 25 micron and 50
micron.
Tungsten Carbide Supported die blanks have a polycrystalline diamond
core integrally bonded to a tungsten carbide support ring. This feature
makes it well for drawing with high intensity. Self-supported die blanks
include two types: Hexagonal and Round. These blanks are suitable for
all types of wire drawing applications especially where cost-cutting is
required.
Product Code | ADDMA Designation | Total Blank Diameter | Diamond Diameter | Diamond Thickness | Maximum Recommended Die Size | Diagram |
---|---|---|---|---|---|---|
2010R | D4 | 2.0 | 1.0 | 0.3 | ||
3110R | D6 | 3.1 | 1.0 | 0.4 | ||
3215R | D12 | 3.2 | 1.5 | 1.0 | ||
5225R | D15 | 5.2 | 2.5 | 1.5 | ||
5235R | D18 | 5.2 | 3.5 | 2.0 | ||
8040R | D21 | 8.0 | 4.0 | 3.0 | ||
9853R | D24 | 9.8 | 5.3 | 4.0 | ||
13080R | D27 | 13.0 | 8.0 | 5.0 | ||
160100R | D30 | 16.0 | 10.0 | 7.0 | ||
Tungsten Carbide Supported die blanks | ||||||
4015 | D12 | 8.12 | 4.0 | 1.5 | 1.0 | |
4023 | D15 | 8.12 | 4.0 | 2.3 | 1.8 | |
4029 | D18 | 8.12 | 4.0 | 2.9 | 2.3 | |
7040 | D21 | 13.65 | 7.0 | 4.0 | 3.5 | |
7053 | D24 | 13.65 | 7.0 | 5.3 | 4.6 | |
13086 | D27 | 24.13 | 13.0 | 8.6 | 5.8 | |
130116 | D30 | 24.13 | 13.0 | 11.6 | 7.6 | |
150116 | D31 | 24.13 | 15.0 | 11.6 | 8.0 | |
150150 | D33 | 24.13 | 15.6 | 15.1 | 10.5 | |
180150 | D33 | 30 | 18.3 | 13.5 | 11.2 |